Residual Stress

HomePrismBarkhausenContact UsAbout UsTest ServicesX-Ray

Floor Stands ||  Ring Stand || X-Y Table || Table for ElectroPolishing

X-ray Elastic Constant Determination System     

                 Floor Stands

Floor Stands

The floor stand is specially designed for measuring large and complicated parts with the XSTRESS 3000 system. The stand is easily maneuverable and takes the place of a standard goniometer tripod. With the help the stand, the goniometer can be moved quickly to the measurement area, positioned effortlessly in three dimensions, and moved out of the way again just as easily.

X-Y-unit for mapping measurements can also be attached to the floor stand (on the right).

Ring Stands

Ring StandsRing Stands

The ring stand is designed for handling bearing rings easily during the residual stress and retained austenite measurements with the XSTRESS 3000. The stand makes it easy to position the measurement point, either on the outer (OD) or inner (ID) surface of the ring, accurately under the collimator. The goniometer head is easy to adjust for measuring samples of different sizes making the stand very practicable. The minimum ID on which the measurements can be made with the system goniometer head is ca. 150 mm.

The stand consists of a frame with a cabinet, goniometer up and down movement, to which the goniometer head is attached, rotating X-Y-table and the control cabinet. The stand has a shelf for the XSTRESS 3000 central unit.

A complete XSTRESS 3000 ring testing system can consist of

bullet XSTRESS 3000 central unit
bullet Special goniometer G2 S 45/45 and standard tripod
bullet X3000 software
bullet X-ray ring stand including the control cabinet
bullet Table for electropolishing 
bullet  Electropolisher (Movipol)
bullet Depth measuring unit (with Mitutoyo dial indicator)
bullet System computer.

X-Y Table

X-Y Table

X-Y-table can be placed on the table or attached to the floor stand makes the automatic mapping measurements with the XSTRESS 3000 system possible.  With the help of the X-Y-unit you can program the system to move the measurement point in X and Y-directions, and run the stress measurements on the part surface automatically and thus fast and accurately.

The X-Y-table consists of three parts: (1) the table, (2) the control unit called Stress Logic and (3) the joystick (remote controller) for manual movements. On the X-Y-table there are motors and proximity switches for both directions;         x and y.

The X-Y-table can be operated e.g. on the table, or it can be attached to the Floor stand. 

 

Table for Electro Polishing

Table for Electro Polishing

A specially equipped table for electropolishing can be included in the XSTRESS 3000 system. The table makes the precise positioning of the sample possible for e.g. depth profile measurements, speeds up the movements between the electropolishing location and safeguards the operator.

XSTRESS 3000 Central Unit is placed in a special shelf under the table. The carrier on the table moves the sample to the electropolishing location and back to the X-ray measurement area. Precise positioning of the part in the X-ray measurement area is done by positioning carrier on the table.

The X-ray measurement area on the table is enclosed with a safety shield, which can be lifted up for easy moving of the sample on the carrier. The safety switch is equipped with safety interlocks.

Table_for_electropolishing, a pdf-file, ca. 320 KB 

 

X- Ray Elastic constant determination System

X- Ray Elastic constant determination System

X-ray Elastic constant determination system allows experimental determination of the Effective    X-ray elastic constant EEff. This constant is needed for calculating the macroscopic stresses from lattice strains.

This method can be used, when residual stresses are to be evaluated by X-ray diffraction technique, and the Effective X-ray elastic constant of the material is unknown.

Stresstech's X-ray Elastic constant determination system

bullet Increases your residual stress measurement accuracy
bullet Is easy to use
bullet Automates the measurement routine after positioning the sample

The system                                                                                                                                                                     

bullet Works with load cell or strain gage
bullet Is integrated in the X3000 software
bullet Is in accordance with the ASTM standard E 1426-91

Measurement principle

In the X-ray Elastic constant determination process the test specimen is bent applying load that changes in steps. XSTRESS 3000 system makes a normal stress measurement during each step. From each measurement X3000 software calculates the change in interplanar spacing (∆d) between =0 and =orientations of specific planes. This difference is used for the X-ray elastic constant determination.

According to the ASM E1426-91 standard the Elastic constant is determined by first calibrating the strain gage by known load, and then bending the bar sample and measuring and recording the strain. With Stresstech's Elastic constant determination system the load is measured with the calibrated load cell and interplanar spacing change measured with the XSTRESS 3000.

Hardware                                                                                                                                                                        

The complete X-ray Elastic constant determination system consists of the following components:

bullet XSTRESS 3000 X-ray diffractometer
bullet Elastic constant device (four-point bending device)
bullet Strain amplifier BC-500C
bullet Connecting cables
bullet X3000 software package with X-ray elastic constant option
bullet Computer

Software                                                                                                               Software

Strain Amplifier Control display serves as a digital strain indicator, showing the actual applied load (N) read from load cell or strain read from strain gage. According to the ASM E1426-91 standard the Elastic constant is determined by first calibrating the strain gage by known load, and then bending the bar sample and measuring and recording the strain. With the Elastic constant determination software the measurements can be made by

 

 

 

 

 

bullet Using only strain gage, when the results are calculated using given Young's modulus. 
bullet Using strain gage calibration, when strain gage is calibrated by the load cell, and measurement is made by controlling the load stress by the calibrated strain gage, and ∆d is measured by the XSTRESS 3000.
bullet Using only load cell

After the actual measurements have been made, the Effective X-ray elasticity constant is calculated separately from each series and as average value from all of the series.

Test specimen can also be bent manually with the system.

X-ray Elastic constant determination system, a pdf-file, ca 145 KB

840 Watercrest Way  Cheswick, PA  15024, USA
Phone (724) 410-1030  Fax (724) 410-1031
email
info@astresstech.com

Direct site related questions to
admin@astresstech.com.